Technological System for Automatic Concrete Smoothing

APPLICATION

• In the production of precast concrete elements involving the smoothing of concrete mass,
• In processes for treating thick masses that require hardening through smoothing.

Technological System for Automatic Concrete Smoothing

The technological system for automatic concrete smoothing is an innovative solution that significantly improves this stage of the precast concrete production process.

The smoothing of concrete mass, carried out in factories during prefabrication as well as directly on construction sites, is a crucial part of hardening the concrete mass. It aims to increase product strength, enhance abrasion resistance, and reduce subsequent dusting. In construction processes, portable manual or machine trowels are used. The production of large-format precast concrete elements required the development of a comprehensive solution to facilitate this task over larger surfaces in production conditions, thus increasing efficiency and accuracy.

FEATURES OF THE AUTOMATIC CONCRETE SMOOTHING SYSTEM

• A solution based on a combination of a column crane concept working on a dedicated supporting structure and mechanisms used in paddle-type machine trowels.
• Precast elements are placed on a service table positioned beneath the structure—the mechanism allows for smoothing concrete over a surface equal to the table's area.
• Free operation of the mechanism by setting the operation cycle in automatic mode or using a joystick-equipped remote control.
• Collision protection with signaling for achieving the parking position of the column at any location on the track.
• Precise operation thanks to a data exchange system based on transmitters and sensors.
• Compact system design that maximally utilizes space for installation.
• Possibility of constructing the system in various size configurations.

BENEFITS OF USING THE SYSTEM

• Significant increase in concrete smoothing efficiency through automated processing over large surfaces.
• Increased process accuracy.
• Automation of the process for single products without the need for an operator.
• Compactness—a comprehensive system of any dimensions for quick installation and commissioning.
• Enhanced workplace safety.

APPLICATION

• In the production of precast concrete elements involving the smoothing of concrete mass,
• In processes for treating thick masses that require hardening through smoothing.